Cable Overmolding Design Guide

Overmolding and insert molding are regularly used to manufacture multi material components for applications in industries such as medical and health care automotive and electronics. Overmolding insert molding our basic guidelines for overmolding and insert molding include important design considerations to help improve part manufacturability enhance cosmetic appearance and reduce overall production time. Design for a nominal 0 063 thickness of chem 860 over the flat surfaces.

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Overmold Design Guide

Managing The Development Of Your Overmolded Cable Youtube

Molded Cable Overmolding Cables Assemblies Custom Cable Overmolded Cable Assembly Low Pressure Injection Molding Cable Supplier Linkmore

Customized Cable Overmolding Design Guide Overmolding Injection Molding Process For Plastic Parts Suppliers And Manufacturers China Factory Price Guolan

Overmolded Cables Designed For Long Life And Reliable Performance

Everything To Know About Custom Overmolded Cable Assemblies

This includes grommets as part of the assembly for any point s where an assembly needs to be installed through a housing opening and as a covering for the connector backshells to protect the.

Cable overmolding design guide.

Overmolding checklist i need a cable assembly with a long lifespan. Use mechanical interlocks to reinforce the overmolding. Guolan is professional custom manufacturer of electrical and electronic cable assemblies in small custom runs and large production quantities. Overmolding design considerations when designing cable assemblies engineers are using the overmolding process to provide strain or bend relief.

My cable assembly will need to withstand a high amount of physical abuse and abrasion. Capabilities include molding hand wiring and engineering. Less thickness for corners and edges ok. If the part requires the use of thick sections they should be cored out to minimize shrinkage problems and to reduce the part weight.

My cable assembly will be plugged unplugged from an electrical source repeatedly and frequently. Offers control and data cables power cables. Ensure the thickness of the tpe overmolding is sufficient enough not to cause delamination. Wall thickness in the range from 0 060 to 0 120 will ensure good bonding in most overmolding applications.

This white paper offers a primer on overmolding and insert molding and how they can be used both for prototyping during development and on demand production. The purpose of this guide is to emphasize basic principles of overmolding. About this guide this guide will assist the process engineer part designer tool designer and toolmaker in the use of gls tpe compounds. Temp hum sensor is 0 095 from surface.

I need a cable assembly that will survive specific chemicals acids and bases. Are you looking for some basic tips to get started or ways to improve your design. Download our product selector guide. The guide is based on over ten years of experience of gls chemists and engineers on overmolding tpes.

Cable overmolding design guide overmolding injection molding process for plastic parts. Part design and tooling. Consider these helpful tips. Rtv rubber should be 0 085 from surface and have a pocket depth of 0 080 for resilience and reliable shut off.